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Peugeot SA (PSA)

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Tokheim equipment at Peugeot manufacturing site in France.

Tokheim equipment at Peugeot manufacturing site in France.

Peugeot SA (PSA), Europe’s second largest car manufacturer, selected Tokheim ProFleet to produce and install storage facilities and fuel distribution equipment at its famous manufacturing site in Mulhouse, France. Employing 8,500 staff and covering a giant 320 hectares of land, the Mulhouse plant produces around 320,000 vehicles per year. The project with Tokheim is part of a new unit designed to effectively control vehicle emissions of Peugeot and Citroen cars produced at the plant.

Tokheim ProFleet installation for Peugeot

Testing is carried out on 400 vehicles by PSA at any one time for vehicles destined for use across Europe and North Africa. Each vehicle tank is fuelled via Tokheim dispensers ensuring the various environmental standards are met for each individual country. The newly constructed fuel dispensing site is located in close proximity to the test area and consists of a number of commercial solutions from Tokheim ProFleet.

Peugeot PSA Chassis

A double-sided, commercial, multiproduct Quantium 510 dispenser is installed beside two Quantium 210 high-speed dispensers. These pumps dispense a variety of fuels including E85, E100, PSA5, and PSA10. Two DiaLOG fuel management systems – one on each island – ensure effective fuel management as well as delivery of localized, special product.

PSA Project 2

After the completion of the ProFleet project, Tokheim was subsequently awarded the installation of a unique AdBlue® distribution and storage solution at the Mulhouse site. This unusual, yet effective system sees Tokheim AdBlue® distribution points directly feeding vehicles on the production line. The solution is made up of 350ml piping, stainless steel 304L pipe 2” through the building, 3 Mouvex pumps with stainless steel body (one for the dump function of the network to the storage tanks ) and 22 stainless steel filter screens.

PSA Project

DiaLOG Fuel Management System – Base Models

The DiaLOG terminal can be found:

– In the stand alone slim pole
– In the wall cabinet
– In the truck box
– Integrated in a Tokheim dispenser

Technical Specifications*

  • Microprocessor board with web server and dispenser connections; EIN protocol for Tokheim dispensers or RS-485 connection for 3rd party dispensers equipped with appropriate distribution kit
  • Keyboard; numeric with function keys
  • Display with 2 lines of 20 characters; user language on display is selectable, the current fuel delivery is shown
  • RFID reader; 125 kHz technology
  • Data storage on SD card with local backup on USB stick
  • Connection via TCP/IP – ethernet to local network
  • Weather protection case IP65

Optional peripherals

  • Full alphabetic keypad
  • Alternative RFID readers
  • Other reader technologies (e.g. ISO2 magnetic card, Dallas key, automatic vehicle identification)
  • Wi-Fi bridges to replace cable link
  • GPRS modem for remote control where ADSL is not available
  • Tank level gauge systems
  • Oil management system (connection via pulses)
  • Specific box to drive gates or carwash systems
  • Ticket printer (MID configurations excluded)
Optional features
  •  Communication options:

– ADSL (cable)
– VDSL modem (cable)
– WiFi bridges
– GPRS modem

  • Tags in various colors
  • Tags with company logo
  • USB stick used for report/export transfer (for isolated site)
  • Full alphabetical keypad
  • Ticket printer
  • Various readers to read existing cards or RFID tags
  • MID compliant
  • Tank level gauge connection
  • The terminal is built around a processor board which drives:

– a hydrocarbon resistant alphanumeric or full alphabetic keypad
– a display (2 x 20 characters)
– 3 different readers (simultaneously)

  • The terminal can be connected via:

– a hydrocarbon resistant alphanumeric or full alphabetic keypad
– a display (2 x 20 characters)
– 3 different readers (simultaneously)

  • Control over up to 16 nozzles / contacts


  • No software limitation on vehicles / drivers numbers
  • Multiple operators can use the system simultaneously
  • Multilingual both at terminal level and for the management screens
  • MID certification option for volumes
  • Remote maintenance and software update  / download
  • Complies with Low Voltage Directive 2006/95/EC, 89/336/EEC and 94/9/EC
  • Our production facilities are ISO 9001 and ISO 14001 compliant